I had no idea Red Baron aux PCBs were in such demand. I picked-up one years ago at an ops thinking it was a BZ aux PCB. Funny enough, I even tested it with a working BZ main board, saw it didn't work, then marked it as not working.Original films are useful for checking work if you're doing a repro board, but they're just not how stuff gets down nowadays.
Even if you could find a place that was willng to make boards for you based on the films rather then gerbers, you would need to hand-program in all the drill locations for all the pads and vias and register that data to the optical films.
The "right" way to do something like this would be to do schematic entry for the original schematics in a CAD program and digitally recreate the layout using the data from the films as a guide. With a digital recreation of the data, you can shop the board around and have a lot more flexibility finding a place to fab it, but if you're going to go to all that effort it'd be stupid not to do upgrades, like using a PLCC for the 68k, combining all the ROMs and RAMs into single chips, etc to make it cheaper to build. With the size of these boards, I can't imagine seeing much less than $100/board bare, unless you buy in ridiculous quantities, and I don't think the market's really there.
Red Baron aux boards would make sense to do... Quantum would make sense to do... Havoc might make sense to do... but there's no money in common boards like asteroids / tempest / etc...
Scott C.
