Overlays: Materials and Methods

D_Harris

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Does anyone know if there is a consensus on the most durable material to use on control panels?

I assume that material that is too thick would result in "cracking". But at the same time too thin wouldn't be durable.

Also, as far as the method of printing artwork, I assume this would also factor into what material is used, but I was curious as to weather inkjet printed artwork can be as durable screen printed artwork. (The question doesn't concern the actual quality of the artwork itself).

Thanks.

Darren Harris
Staten Island, New York.
 
i can't imagine anything ink jet printed would hold up well long term with any kind of frequent play?
 
i've always heard ink jet colors break down over time? I guess it would just depend on how long you are looking for it to last?
 
The newer Inkjet printer Dyes and Sub inks are also UV inks and can/will last for years. (I'm referring to the professional inkjet printers here.)

Yes, laminating and inkjet print/art is still necessary for a couple of reasons:
Protection from wear and tear.
Adds longer life to the print.
Additional UV protection.

The best laminate protection for an overlay can be argued but the basics of the material used are really the same.
A PVC laminate is best. Our company uses Emerytex (brand name).
It's basically the same material you would find used on a good mousepad.
Here's a link to the material page...
http://www.drytac.com/protac-emerytex-uv-125-4-9mil.html

The continued belief that Silkscreen outlasts inkjet is no longer true, as long as the inkjet is laminated.
Any artwork is going to break down. Quicker if it is in direct sunlight.

Also, the overlay should be printed on a strong vinyl material.
Vinyl with an adhesive-back laminated with emerytex pvc will last for years.
 
But what is the best thickness for the vinyl?

And what kind of printer does your company use?

Thanks.

Darren Harris
Staten Island, New York.
 
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