Ok, cool. I was gonna to the bondo at the end, so I'm glad you said that! So I don't need to mess with 120, 220, 320 grit after the 80?
What worked for me, and someone please chime in if they know better:
-80 grit to sand the old finish off, down to mostly bare wood (color will show in low spots/dings)
-Look for plywood delamination at edges, chips that are busted, but intact, etc.. Use Titebond or Elmer's Carpenter glue and clamp. Where plywood has cracked or has a slight void, fill with glue and clamp hard - probably requires a c-clamp, not just the spring type. If worried about gluing the clamp to the wood, glue, then fold wax or parchment paper over the wood, then clamp.
-Bondo scratches, dings, chips along edge.
-Sand with 80 or 100 grit.
-Will likely need to add some more filler in voids/spots along edge
-Sand again flush
-Sand with a finer grit, like 220
-Apply a good primer coat
-Sand with 220. You may go back down to bare wood in spots, but this will fill fine scratches and some of the texture in the wood.
-May need to repeat the high build primer and sand, if scratches and Bondo'd areas aren't blending in
-Apply a another primer coat, and possibly another light coat.
-Lightly sand with 320ish grit to knock down any texture or runs
-Wipe a couple of times with naptha to 'degrease'
-Blow with compressed air and/or use a tack rag
-Spray color coats