Best way to sand bondo'd corners?

Your top is made of particleboard. As long as it seems solid, I'd sand it down to it's original thickness, use some wood hardener to firm it up, apply a thin layer of Bondo and sand to give a smoother finish, prime and paint.
 
Your top is made of particleboard. As long as it seems solid, I'd sand it down to it's original thickness, use some wood hardener to firm it up, apply a thin layer of Bondo and sand to give a smoother finish, prime and paint.

hmm, good idea, do you paint on wood hardener?
 
Your top is made of particleboard. As long as it seems solid, I'd sand it down to it's original thickness, use some wood hardener to firm it up, apply a thin layer of Bondo and sand to give a smoother finish, prime and paint.

While that would work, if your woodworking skills are decent and you have access to a tablesaw with a good fence that cut a precise piece square, with the mitered edges, it could be a lot less work to replace the top piece.
 
While that would work, if your woodworking skills are decent and you have access to a tablesaw with a good fence that cut a precise piece square, with the mitered edges, it could be a lot less work to replace the top piece.

I was just about to say that. Particleboard is junk, replace it where possible.
 
Your top is made of particleboard. As long as it seems solid, I'd sand it down to it's original thickness, use some wood hardener to firm it up, apply a thin layer of Bondo and sand to give a smoother finish, prime and paint.

While that would work, if your woodworking skills are decent and you have access to a tablesaw with a good fence that cut a precise piece square, with the mitered edges, it could be a lot less work to replace the top piece.

I was thinking that same thing, I dont have a tablesaw but Im decent with a Miter Saw, a router, and a Circular Saw. It doesn't look like the board wants to come out easily, I see it has some nails in it, did the factory use any glue?

I think I will try to clean it up and use some of that wood hadener first some to see how it works, if it dont look good I will rip it apart and replace it.
 
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